China Standard 2023 Customized Carbon Steel Stable SAE High Quality Worm Gear Clip Apply to Safety Protection with Good quality

Product Description

Non-Perforated Clamps-British Type

Band width: 9.7mm & 11.7mm are available

Band thickness: 0.8mm for 9.7mm band / 0.9mm for 11.7mm band

Hex. head screw: 7mm width for both band width hose clamps

Under RoHS & REACH standard, No chromium(VI) used for coating purposes

Installation Torque:   

 9.7mm band width hose clamps: The recommended installation torque is 3.5 Nm (31 in-lbs).

 11.7mm band width hose clamps: The recommended installation torque is:5 Nm
 

Size(mm) Bandwidth(mm) pcs/bag pcs/carton carton size
000 10-16 9.7mm 20 1000 28*25*17
00 13-19 20 1000 33*25*17
0 16-25 20 1000 31*31*21
0X 19-29 20 1000 42*22*25
1A 22-32 11.7mm 10 500 34*21*24
1# 25-38 10 500 34*21*24
1X 32-44 10 500 39*20*25
2A 35-51 10 500 38*29*24
2# 38-57 10 500 35*30*30
2X 44-64 10 500 42*30*30
3# 51-70 10 500 45*30*30
3X 64-76 10 500 41*33*32
4# 70-89 10 500 40*37*41
4X 76-92 10 500 41*36*42
5# 80-100 10 500 41*36*42
5X 90-110 10 500 41*37*43
6# 100-120 10 500 43*41*47

      

1A general purpose Industrial hose Clamp.
2.Developed for Maintenance free, Long Life applications.
3.Extra strong interlocking won’t pull apart.
4.No spot welds to rust, corrode or rupture.
5.Smooth underside insures most effective seal possible.
6.Hollowed band keeps positive grip, sustains extreme torque and vibration.
7.Best results are obtained in petroleum industry, marine engineering, chemical industry etc.

OEM ,ODM and small quantity order accepted is our advantage,

In 2571,there are totally 18punching machines and 11 automotive machines. Semi-automated make sure the output 50% higher than manual each day .

4000 square CHINAMFG workshop and warehouse ,workers all are worked at factory at least 3 years.
Modern Machines ,professional team fully committed to providing our clients with high quality products and prompt and professional services.

Quality is the life of our brand .And we always here at service with our quality goods and professional service , welcome to come and cooperate.

 

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Certification: ISO9001, TS16949
Standard Component: Standard Component
Technics: Punch
Samples:
US$ 33/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

worm gear

What is the lifespan of a typical worm gear?

The lifespan of a typical worm gear can vary depending on several factors, including the quality of materials, design, operating conditions, maintenance practices, and the specific application. Here’s a detailed explanation of the factors that influence the lifespan of a worm gear:

1. Quality of materials: The choice of materials used in the construction of the worm gear greatly impacts its lifespan. High-quality materials, such as hardened steel or bronze, offer better durability, wear resistance, and overall longevity compared to lower-quality materials. The selection of appropriate materials based on the application requirements is crucial for achieving a longer lifespan.

2. Design considerations: The design of the worm gear, including factors such as tooth profile, size, and load distribution, can influence its lifespan. Well-designed worm gears with optimized tooth geometry and proper load-carrying capacity tend to have longer lifespans. Additionally, features like lubrication systems and anti-backlash mechanisms can also contribute to improved durability and extended lifespan.

3. Operating conditions: The operating conditions under which the worm gear operates play a significant role in determining its lifespan. Factors such as load magnitude, speed, temperature, and environmental conditions can affect the wear and fatigue characteristics of the gear. Properly matching the worm gear to the application requirements and ensuring that it operates within specified limits can help prolong its lifespan.

4. Maintenance practices: Regular maintenance and proper lubrication are essential for maximizing the lifespan of a worm gear. Adequate lubrication helps reduce friction, wear, and heat generation, thereby extending the gear’s life. Regular inspections, lubricant replenishment, and timely replacement of worn or damaged components are important maintenance practices that can positively impact the lifespan of the worm gear.

5. Application-specific factors: The specific application in which the worm gear is used can also influence its lifespan. Factors such as operating cycles, torque levels, shock loads, and duty cycles vary between applications and can impact the wear and fatigue experienced by the gear. Understanding the unique requirements and demands of the application and selecting a worm gear that is appropriately rated and designed for those conditions can contribute to a longer lifespan.

Given the variations in materials, designs, operating conditions, and maintenance practices, it is challenging to provide a specific lifespan for a typical worm gear. However, with proper selection, installation, and maintenance, worm gears can have a lifespan ranging from several years to decades, depending on the factors mentioned above.

It is worth noting that monitoring the performance of the worm gear through regular inspections and addressing any signs of wear, damage, or excessive backlash can help identify potential issues early and extend the gear’s lifespan. Additionally, following the manufacturer’s guidelines and recommendations regarding maintenance intervals, lubrication types, and operating limits can significantly contribute to maximizing the lifespan of a worm gear.

worm gear

Can worm gears be used in both horizontal and vertical orientations?

Yes, worm gears can be used in both horizontal and vertical orientations. Here’s a detailed explanation of the suitability of worm gears for different orientations:

1. Horizontal Orientation: Worm gears are commonly used in horizontal orientations and are well-suited for such applications. In a horizontal configuration, the worm gear’s weight is primarily supported by the bearings and housing. The lubrication and load-carrying capabilities of the gear design are optimized for horizontal operation, allowing for efficient power transmission and torque generation. Horizontal worm gear applications include conveyor systems, mixers, mills, and many other industrial machinery setups.

2. Vertical Orientation: Worm gears can also be used in vertical orientations, although there are some additional considerations to address in such cases. In a vertical configuration, the weight of the worm gear exerts an axial force on the worm shaft, which can introduce additional load and affect the gear’s performance. To ensure proper operation in a vertical orientation, the following factors should be considered:

  • Thrust load handling: Vertical orientations impose a thrust load on the worm gear due to the weight of the gear and any additional external loads. The gear design should be capable of handling and transmitting this thrust load without excessive wear or deformation. Proper bearing selection and lubrication are crucial to support the axial load and maintain optimal performance.
  • Lubrication: Lubrication becomes even more critical in vertical worm gear applications. Adequate lubrication ensures proper lubricant film formation to minimize friction, reduce wear, and dissipate heat generated during operation. Careful consideration should be given to the lubricant type, viscosity, and lubrication method to ensure effective lubrication, particularly in the upper parts of the gear where lubricant distribution may be more challenging.
  • Backlash control: In vertical orientations, gravity can cause the load to act on the gear in the opposite direction, potentially leading to increased backlash. Proper gear design, including tooth geometry and clearance adjustments, can help minimize backlash and ensure precise motion control and positional stability.
  • Bearing selection: The choice of bearings becomes crucial in vertical worm gear applications. Thrust bearings or combinations of thrust and radial bearings may be required to handle the axial and radial loads effectively. Bearings with appropriate load-carrying capacities and stiffness are selected to ensure smooth operation and minimize deflection under vertical loads.
  • Sealing: Vertical orientations may require additional sealing measures to prevent lubricant leakage and ingress of contaminants. Proper sealing and protection mechanisms, such as seals or gaskets, should be implemented to maintain the integrity of the gear system and ensure reliable operation.

In summary, worm gears can be utilized in both horizontal and vertical orientations. However, certain considerations related to thrust load handling, lubrication, backlash control, bearing selection, and sealing should be taken into account for vertical applications. By addressing these factors appropriately, worm gears can effectively transmit power and torque, whether in horizontal or vertical configurations.

worm gear

What are the applications of a worm gear?

A worm gear is a type of gear mechanism that consists of a threaded worm and a mating gear, known as the worm wheel or worm gear. It is widely used in various applications where a high gear ratio and compact size are required. Here are some specific applications of worm gears:

  1. Elevators and Lifts: Worm gears are extensively used in elevator and lift systems. They provide the necessary gear reduction to lift heavy loads while maintaining smooth and controlled vertical movement.
  2. Steering Systems: Worm gears are commonly found in automotive steering systems. They convert the rotational motion of the steering wheel into the linear motion required to turn the vehicle’s wheels.
  3. Conveyors: Worm gears are employed in conveyor systems, particularly for applications that require moving materials at an inclined angle. They offer the necessary torque and control for efficient material handling.
  4. Machine Tools: Worm gears are used in machine tools such as milling machines, lathes, and grinders. They enable precise control over the machine’s speed and feed rate, resulting in accurate machining operations.
  5. Packaging Equipment: Worm gears are utilized in packaging machinery to drive various components such as conveyor belts, rotary tables, and filling mechanisms. They ensure synchronized and efficient packaging processes.
  6. Rotary Actuators: Worm gears find applications in rotary actuators, which are used in robotics, industrial automation, and valve control. They provide precise positioning and torque output for rotational movements.
  7. Textile Machinery: Worm gears are employed in textile machinery for applications like yarn winding, loom mechanisms, and fabric tensioning. They ensure smooth and controlled movement of threads and fabrics.
  8. Raising and Lowering Mechanisms: Worm gears are used in raising and lowering mechanisms, such as those found in stage platforms, scissor lifts, and adjustable workbenches. They enable controlled vertical movement with high load capacity.

These are just a few examples of the applications of worm gears. Their unique characteristics, including high gear reduction ratios, compact size, and self-locking capabilities, make them suitable for a wide range of industries and mechanical systems.

China Standard 2023 Customized Carbon Steel Stable SAE High Quality Worm Gear Clip Apply to Safety Protection with Good qualityChina Standard 2023 Customized Carbon Steel Stable SAE High Quality Worm Gear Clip Apply to Safety Protection with Good quality
editor by CX 2024-04-08

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Worm Gear Jack

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